Protective Foam Case Inserts

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Protection and presentation all in one case

Whether it’s high-value electronics, medical devices or sales demo kits, Amcon can design and manufacture foam case inserts to the exact specifications needed to provide complete protection. We have been creating case inserts for over 45 years and have the equipment and expertise to deliver inserts of the highest quality and appearance. Many of our customers simply provide us with the part and we design the insert for them.

We stock many different types and colors of flexible foam including several grades of static control foam for sensitive electronic equipment, as well as non-abrasive materials for painted parts.

Our foam case inserts options include:

  • Expanded Polyethylene (EPE)
  • Polyurethane (PU)
  • Expanded Polypropylene (EPP)
  • Polyethylene (PE)
  • Expanded Polystyrene (EPS)
  • Neoprene
  • Fire Resistant, Anti-Static and MIL-SPEC Foam
  • ESD Foam for Sensitive Electronic Parts and Deliveries

At Amcon, we understand the custom nature of case inserts and can create just one insert or thousands. Our experience with materials and construction techniques allows us to build a complete case solution for any item.

Foam Case Insert Solutions

Electronics and Medical Devices Case Inserts

Expensive electronics and medical equipment require well-designed case inserts made from foam that is non-abrasive, anti-static, and highly protective. We design custom case inserts that accommodate the fragility, weight, and other special needs of your equipment and devices. Our foam case inserts can be fabricated to fit into any carton or container, allowing you to ship, store and transport products safely.

Electronics and Material Devices Case Inserts

Military, Gun, & Outdoor Case Inserts

From recreational firearms and outdoor equipment to military arms and blasting caps, our team carefully designs custom foam case inserts for a wide range of weapons and equipment. We stock multiple grades of fire-resistant (FRAS) foam that can be custom cut and fit into hard-shell cases. We provide the entire solution, from foam fabrication to case sourcing and labeling of special parts and components.

Military, Gun & Outdoor Case Inserts

Sales & Demo Case Inserts

Sales items and demo equipment require custom foam case inserts that protect and enhance the appeal of uniquely shaped products. We stock and fabricate foam in a variety of colors that protect items while maintaining a pristine presentation. We’ll ensure your items can withstand the rigors of travel—airports, bumpy car rides—and be easily removed and inserted back into the case during presentations.

Sales & Demo Case Inserts

Case Insert Foam Material Specs

Code Desc SDS Technical Specifications Cushioning Curves Type Locations
3500 1.25# 36 IFD Ether PU MN and CO
7650-GY 1.5# 70 IFD Ether PU Minnesota
8800GY 1.8# 90 IFD Ether PU MN and CO
CF BLACK 1.45# 50 IFD Ether PU Minnesota
CF BLUE 1.5# 50 IFD Ether PU MN and CO
MIL C 1.55# 48 IFD MIL-P-26514G Ether PU MN and CO
7200 1.85# MVSS302 Ester PU MN and CO
7200BL 1.8# Ester PU MN and CO
AB170 1.7# Black Lam Polyethylene Colorado
AB200 2.2# Black Ext Polyethylene MN and CO
AB200LA 2.2# Black Ext Low Abrasion Polyethylene Minnesota
AB400 4.6# Black Ext Polyethylene MN and CO
ABL160 4.6# Black Ext Polyethylene Colorado
AGL120 1.4# Green Lam Polyethylene MN and CO
AS200 2.2# Pink Ext A/S Polyethylene MN and CO
AS400 4.6# Pink Ext A/S Polyethylene Minnesota
ASL170 1.7# Pink Lam A/S Polyethylene MN and CO
AW150 1.5# White Lam Polyethylene Minnesota
AW200 2.2# White Ext Polyethylene MN and CO
AW200LA 2.2# White Ext Low Abrasion Polyethylene Minnesota
AW400 4.0# White Ext Polyethylene MN and CO
AW600 6.0# White Ext Polyethylene MN and CO
AW900 9.3# White Ext Polyethylene MN and CO
AWL170 1.7# White Lam Polyethylene MN and CO
AWL200 2.2# White Lam Polyethylene MN and CO
FRAS2 2.2# Green Ext A/S FR Polyethylene Minnesota
RBE170 1.65# Polyethylene MN and CO
RCB170 1.8# Black Lam Polyethylene Minnesota
LD18 1.18# Black XLPE XLPE Minnesota
LD24 1.49# White XLPE XLPE Minnesota
LD33 White 2.06# White XLPE XLPE Minnesota
LD33 Black 2.06# Black XLPE XLPE Minnesota
LD33 Yellow 2.06# Yellow XLPE XLPE Minnesota
LD30SD 1.87# Black XLPE ESD Foam MN and CO
LD32CN 2.0# Black XLPE ESD Foam MN and CO
LD45 2.8# Black XLPE XLPE Minnesota
XL2000 2.0# XLPE XLPE MN and CO
XL2000/EVA 2.0# XLPE w/EVA XLPE MN and CO
XL4000 4.0# XLPE XLPE MN and CO
EPE13WH 1.3# White Beaded PE EPE MN and CO
EPE13BK 1.3# White Beaded PE EPE MN and CO
EPE15WH 1.5# White Beaded PE EPE MN and CO
EPE15BK 1.5# Black Beaded PE EPE MN and CO
EPE19WH 1.9# White Beaded PE EPE MN and CO
EPE19BK 1.9# Black Beaded PE EPE MN and CO
EPE23WH 2.3# White Beaded PE EPE Minnesota
EPE23BK 2.3# Black Beaded PE EPE Minnesota
EPE28WH 2.8# White Beaded PE EPE Minnesota
EPE28BK 2.8# Black Beaded PE EPE Minnesota
EPP13WH 1.3# White Beaded PP EPP MN and CO
EPP13BK 1.3# Black Beaded PP EPP MN and CO
EPP19WH 1.9# White Beaded PP EPP MN and CO
EPP19BK 1.9 #黑色珠子页 EPP MN and CO
EPP28WH 2.8# White Beaded PP EPP Minnesota
EPP28BK 2.8# Black Beaded PP EPP Minnesota

Custom Case Inserts with Amcon

With 45+ years of foam fabrication experience and two manufacturing facilities that feature state-of-the-art fabrication equipment, Amcon is primed to help you design and create custom foam case inserts. We make the process easy. Simply present your items and their specifications and needs to our team and we will customize a case insert to fit them. We account for product weaknesses, presentation requirements, and travel needs when selecting and fabricating your foam insert. We also partner with industry-leading case manufacturers source hard cases, crates, and other containers, fitting your foam insert into the case and lid.

Our foam material selection and fabrication capabilities are unmatched. At our state-of-the-art facility, we can die cut, water jet, flash cut or router material to achieve the best look and fit while minimizing your costs. To enhance the appearance of your case insert, we offer many surface treatments for aesthetically pleasing surfaces including flocking. We can also provide you with foam and design assistance for soft-sided cases. As a one-stop shop, we offer everything from sewing and cavity labeling and other services that help bring your project to completion.

Best of all, we’re just plain easy to work with! Let the foam fabrication experts at Amcon make your next custom case insert the best you’ve ever had.

Contact Us

Looking for help with a project? Need a custom quote? Just want to talk about foam? Fill out the form below and one of our account managers will be in touch soon.

Need a Sample?

Need foam, but not sure which type? Simply fill out the form below and we’ll send out one of our free sample kits so you can experience Amcon foam products first hand.

Contact Us

ooking for help with a project? Need a custom quote? Just want to talk about foam? Fill out the form below and one of our account managers will be in touch soon.

Need a Sample?

Need foam, but not sure which type? Simply fill out the form below and we’ll send out one of our free sample kits so you can experience Amcon foam products first hand.

“We’ve been sourcing Amcon foam products to use in thousands of our client facilities for more than two decades. Their product quality and customer service are second to none.”

KYLE F.
President, Company Confidential

Not sure which foam is right for your needs?We can help.

Our foam materials cheat sheet can help you understand the benefits of different material types, and show you the best options for your specific needs.